FP-001 — Recurring Front Sensor Communication Fault
Fleet-level technical problem generated from SE-1042 and related service events.
Feedback Loop
Uber owns the operational signal, prioritization, escalation, and closure governance. The OEM owns technical root cause and permanent corrective action.
Where the Four Days Went
The problem is not simply “a four-day repair.” The source of truth identifies exactly which constraint caused the downtime.
Original Depot Signal
Open original service event- Service Event
- SE-1042
- Vehicle
- AV-027
- Depot
- MTV-01 Mountain View
- Mileage
- 14,820 miles
- Initial Symptom
- Loss of communication with front sensor controller
- Safety Impact
- Perception degraded — vehicle grounded
- Evidence
- DTC logs, technician photos, telematics file and inspection report
- Operational Impact
- One revenue-earning vehicle unavailable
From Depot Complaint to Engineering Problem Statement
“The vehicle has another sensor fault. It has been down for several days and we are still waiting for parts.”
Three front sensor communication failures occurred on the same vehicle within 60 days. Faults appeared under similar pre-dispatch operating conditions and generated the same diagnostic code. Initial inspection indicates connector or harness degradation. Five related service events have resulted in 12.4 cumulative vehicle-days of downtime.
- Suspected fault domain
- Sensor hardware / harness
- Confidence
- Medium
- Repeatability
- Confirmed
- Fleet exposure
- 18 vehicles with the same configuration
- Safety classification
- P1 — vehicle grounding required
- Business impact
- Reduced fleet availability and repeated repair cost
Fleet Pattern Detection
| Event | Vehicle | Note | Downtime |
|---|---|---|---|
| SE-1042 | AV-027 | Current event | 6 days |
| SE-0918 | AV-027 | Previous occurrence | 2.1 days |
| SE-0764 | AV-027 | Previous occurrence | 1.8 days |
| SE-1031 | AV-042 | Similar fault | 1.4 days |
| SE-0987 | AV-055 | Similar fault | 1.1 days |
OEM Action Package
- Problem owner
- Nexus Sensor Systems Engineering
- Uber program owner
- AV Fleet Service Operations
- Severity
- P1
- OEM acknowledgment SLA
- 4 hours
- Containment due
- 24 hours
- Root cause due
- 5 business days
- Permanent corrective action due
- 15 business days
- Next executive review
- Today, 4:00 PM
- Confirm technical ownership.
- Approve an interim inspection and connector replacement procedure.
- Confirm availability of replacement harness kits.
- Determine whether the condition affects additional VINs.
- Issue an updated diagnostic and repair bulletin.
- Provide permanent hardware corrective-action timing.
Resolution Is More Than Returning One Vehicle to Service
- OEM technical ownership acceptedComplete
- Interim containment approvedComplete
- Root cause confirmedIn Progress
- Permanent corrective action issuedPending
- Service documentation updatedPending
- Affected fleet inspectedPending
- Technician training completedPending
- Field validation passedPending
- Repeat-failure monitoring completedPending
Field Validation Plan
Cross-Partner Activity
- 06:14 · PrimeVehicle grounded after repeated sensor communication fault.
- 09:40 · UberEvent linked to two previous failures and converted into fleet problem FP-001.
- 11:15 · NexusRequested connector photos and detailed DTC logs.
- 13:05 · PrimeComplete evidence package uploaded.
- Day 2, 08:30 · UberOEM acknowledgment SLA breached; escalated to Nexus technical manager.
- Day 2, 11:00 · NexusAccepted hardware ownership and approved temporary inspection procedure.
- Day 3, 15:20 · NexusConfirmed replacement harness shortage.
- Day 4, 10:10 · UberRequested alternative supply decision and affected-fleet containment plan.